A flow wrapper is an automated packaging system that encloses products in flexible film. The machine forms a seal along the length of the pack and seals at both ends to create a closed package.The completed package is often called a pillow pack because of its shape.Rather than relying on repeated manual wrapping, flow wrapping machinery supports a continuous packaging process. This makes the equipment suitable for manufacturers processing high volumes of products.How Do Flow Wrapping Machines Work?Automatic flow wrapping equipment uses a continuous roll of flexible film to wrap products at a steady production rate.1. Automatic Product FeedingProducts enter the wrapping section through an automatic conveyor or feeding arrangement.2. The Film Is Formed Around the ProductThe machine guides the film around each product during the packaging process.3. Longitudinal SealingThe machine seals the film lengthways so that it surrounds the product in a tube.4. End Sealing and CuttingEnd-sealing jaws close the package before cutting it into an individual pack.5. Pack ExitThe sealed package exits the machine and can then be stored, distributed or displayed.Advantages of Flow Wrapping MachineryMany manufacturers invest in flow wrapping machinery to increase production efficiency while maintaining packaging quality.Fast Packaging OutputFlow wrapping machinery can process thousands of products every hour when the equipment and application allow.Consistent Packaging QualityEach product receives the same seal quality and presentation. This can help maintain a uniform brand appearance.Reduced Labour CostsAutomation reduces the amount of manual handling needed during packaging. Staff can therefore focus on other production tasks.Product ProtectionFlow wrapping helps protect products from dust, moisture, contamination and physical damage during storage and transport.Adaptable Product HandlingThe equipment can be configured for varied product formats and packaging materials.Common Flow Wrapping ApplicationsThe process can package products from several different sectors.Products frequently packaged in this way include: Biscuits Cakes, bread products and other bakery goods Chocolate and confectionery Fruit and vegetables Frozen foods Medical products and devices Pharmaceutical products Cosmetics and personal care items Household goods Small industrial and hardware parts Flow wrapping is used throughout many industries because it can handle both edible products and manufactured items.Which Packaging Films Work with Flow Wrappers?A flow wrapping machine can use several flexible packaging films depending on the product and application.Available film options include: BOPP film Polyolefin film Polyethylene (PE) PET film The correct material will be determined by the product type, storage period, presentation requirements and production setting.When Should You Invest in a Flow Wrapping Machine?An automatic flow wrapper may become suitable when manual processes start slowing the production line.You may benefit from upgrading when: Your required packaging output is rising Hand wrapping creates a production bottleneck Pack appearance or seal quality is inconsistent Greater consistency is required Labour costs are increasing A suitable flow wrapper can raise output and produce more uniform packaging.Key Flow Wrapper FeaturesSeveral factors should be considered when selecting flow wrapping machinery.Specifications to review include: Packaging speed Product size capacity Easy product changeovers Printed-film registration using photocells Date and batch-code printing check here Automatic feeding integration User-friendly controls Reliable sealing performance The correct choice depends on your products, current production volume and future growth plans.How Do Flow Wrappers Differ from Shrink Wrap Machines?Flow wrapping and shrink wrapping both involve film, but they form packs in different ways.A flow wrapper creates a closed pillow-shaped pack using continuous film.With shrink wrapping, the product is enclosed in film that shrinks when it passes through a heat tunnel.Businesses should consider presentation, product characteristics and post-production handling when selecting a system.Flow Wrapping Machine IntegrationYes. Many flow wrapping machines are designed to connect with existing production equipment.Compatible equipment may include automatic feeders, conveyors and labelling systems. This allows manufacturers to add automated packaging without making major changes to the full production line.Why Choose Kempner for Flow Wrapping Machines?Kempner UK has more than 50 years of experience supplying packaging machinery and materials throughout the UK.Kempner supplies both horizontal and vertical machines that can be configured for different product types.Systems may include printed-film controls, coding equipment and layouts adapted to individual applications.Support services include machine installation, commissioning, maintenance and technical assistance. These services can help businesses support dependable long-term production.Frequently Asked QuestionsWhat Does a Flow Wrapper Package?A flow wrapping machine packages individual products in flexible film to form sealed pillow packs. These packs can help shield items while they are stored, delivered or presented for sale.Are Flow Wrappers Used for Food Packaging?Yes, they are. Flow wrapping is widely used for bakery goods, confectionery, snacks and fresh produce. It provides a hygienic sealed pack.Can a Flow Wrapper Be Used for Manufactured Goods?Yes, they can. Manufacturers use flow wrapping machinery for a range of healthcare, industrial and consumer products.How Fast Can Flow Wrapping Machines Operate?The production rate varies according to product dimensions and machine specification. Many high-performance machines can package thousands of individual items each hour.